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The power supply
Without a mechanical power switch, one would think that the TI engineers have opted for a standby (sleep) mode, and a "soft start" button. Knowing the relatively high current consumption of that era's integrated circuits, a standby mode would drain the batteries in no time. The single-layer board is in fact a crude switch mode power supply (picture on the left), it provides -3.5 V for the VSS of the integrated circuits (having about 9.5V between their power pins with the +6V of the batteries), and -12V for the speaker and the VFD's segments. The regulation is performed by two Zener diodes which shuts the oscillations when at least one of the two voltages are reached. But what happen when the ON button is released ? The STARTUP line would go low, so the power supply should turn off ? So finally, there is no soft start, so absolutely no power use when the S&S is off, and the microcontroller is able to shut the toy down automatically if it isn't used (kids can forget to turn off their toys!). To avoid having to constantly turn back on the S&S to do my tests, but to keep the keyboard column with the ON key functional, I connected the two pins marked in red (PD to VBAT) via a 1k resistor. This forces startup when VBAT exceeds approximately 4.5V, and avoids a short circuit when the microcontroller tries to put PD low. The diode D1 prevents the voltage from going back to the keyboard. |